Refinishing Cast Aluminum Patio Furniture

By Olivia Hope | February 7, 2024

Refinishing Cast Aluminum Patio Furniture: A Comprehensive Guide

Cast aluminum patio furniture is a popular choice for outdoor living spaces due to its durability and stylish appearance. However, over time, the finish can become dull or damaged, detracting from its aesthetic appeal. Refinishing your cast aluminum furniture is an excellent way to restore its original beauty and protect it from the elements.

Step 1: Preparation

Before you begin refinishing, you need to properly prepare your furniture. Remove all cushions and clean the surfaces thoroughly with a mild detergent and water. Use a soft cloth or brush to avoid scratching the aluminum. Allow the furniture to dry completely.

Step 2: Stripping the Old Finish

If the existing finish is peeling or damaged, you may need to strip it completely. Use a chemical stripper specifically designed for aluminum. Apply it according to the manufacturer's instructions, wearing gloves and eye protection. Be cautious when using strippers, as they can be harmful if not handled properly.

Step 3: Cleaning and Etching

Once the old finish is removed, clean the surfaces again with a mild detergent and water. Then, use an aluminum etching solution to prepare the metal for the new finish. Follow the instructions on the etching solution carefully.

Step 4: Primer

Apply a primer specifically designed for aluminum, using a brush or spray gun. This will provide a smooth and durable base for the new finish.

Step 5: Paint or Powder Coating

Once the primer has dried, you can apply your choice of finish. For a painted finish, use a high-quality exterior paint designed for metal. Apply several thin coats, allowing each coat to dry completely before applying the next.

Powder coating is another option for refinishing cast aluminum furniture. This process involves applying a fine powder to the metal, which is then cured in an oven. Powder coating provides a durable and long-lasting finish.

Step 6: Sealing

To protect your refinished furniture from the elements, apply a clear sealer. Choose a sealer specifically designed for aluminum surfaces, and apply it according to the manufacturer's instructions.

Step 7: Maintenance

To keep your refinished furniture looking its best, regular maintenance is essential. Clean it regularly with a mild detergent and water, and apply a protective wax or sealant once a year.

Tips for Refinishing Cast Aluminum Patio Furniture

  • Always wear gloves and eye protection when refinishing furniture.
  • Use high-quality materials and follow the manufacturer's instructions for all products.
  • Allow each step of the process, such as drying and curing, to proceed fully before moving on to the next.
  • Refinish your furniture in a well-ventilated area.
  • If you have any concerns or questions, consult with a professional refinisher.
Refinishing cast aluminum patio furniture can be a rewarding project that will enhance the beauty and longevity of your outdoor space. By following these steps and tips, you can achieve a professional-looking finish that will last for years to come.


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